NASA and ATK’s DM-2 Test Firing – SpacePod 2010.09.07




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Summary: The deserts of Promontory, Utah came alive with fire and thunder as NASA and ATK tested the Development Motor-2 (DM-2). The five-segment, first-stage of the Ares rocket was activated at 9:27 a.m. MDT on Aug. 31. The still morning air surrendered its silence to the sound of unleashed technological thunder. The surrounding countryside was bathed in the colors of fire as a huge plume of fame shot out the back of the solid motor. The DM-2 test was conducted to gain data on some 53 designs incorporated in this system. Some of the elements tested include the redesigned rocket nozzle, new insulation used in this design and the motor casing’s liner. When activated the DM-2 produced an estimated 3.6 million pounds of thrust – equaling 22 million horsepower. The motor had 760 instruments incorporated into it these instruments worked to collect vital information regarding the rocket’s performance when it was fired. The horizontal ground test firing is what is known as a “cold motor” test. This is accomplished by chilling the DM-2 down to 40 degrees F. This is done to measure how the motor performs at very low temperatures. The test also was held to prove out design specifications of new materials used in the motor joints. These new elements will eliminate the need for the joint heaters that are currently used. (these heaters were required in the 4-segment version of the motor’s design). It is hoped that with the addition of these new modifications weight will be dramatically reduced, launch operations will be simplified and the overall system will be far less complicated DM-2 is a combination of Solid Rocket Booster (SRB) segments that have flown on 57 shuttle missions total. These segments are recycled after every mission. Once they have been jettisoned from the space shuttle they are recovered out in the Atlantic Ocean by recovery ships (named Freedom Star and Liberty Star). From there, they are shipped back to ATK’s plant where they are broken down into segments again and refurbished for the next mission.